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Ultrasonic Bioactive Extraction

The principle of ultrasound extraction of bioactive substances is mainly based on the cavitation effect, mechanical effect, and thermal effect of ultrasound....

Ventilation and protection: During the extraction process, ensure that the working area has good ventilation conditions to prevent solvent vapor accumulation. At the same time, operators should wear appropriate protective equipment, such as goggles, gloves, etc., to prevent solvent from coming into contact with skin or eyes.
Emergency measures: Develop emergency measures and plans to deal with possible unexpected situations. This includes preparing appropriate fire extinguishing equipment, emergency stop buttons, etc., and conducting regular drills and training to ensure that employees are familiar with emergency measures.
By following these safety measures, the process of ultrasonic extraction of bioactive substances can be ensured to be safe and reliable, while also ensuring the safety of operators and the environment.

  • Cavitation effect: When ultrasound propagates in a liquid, it undergoes cyclic changes of compression and sparsity, leading to the formation of small bubbles inside the liquid and rapid collapse. This process is called cavitation. The strong shock waves and shear forces generated during the cavitation process can damage the plant cell wall, thereby releasing bioactive substances within the cell.
  • Mechanical effect: When ultrasound propagates in a medium, it generates high-frequency vibrations, damaging plant cell walls and membranes, and promoting the release of target components from cells into the extraction solvent. Meanwhile, ultrasound can also cause rapid vibration and collision of medium molecules, thereby improving the solubility and diffusion rate of solvents towards target components.
  • Thermal effect: Although ultrasonic extraction is usually carried out at lower temperatures, a certain amount of heat is still generated when ultrasonic waves propagate in the medium. This heat helps accelerate the dissolution and diffusion process of the target component, thereby improving extraction efficiency.

Considering the above three effects, ultrasonic extraction technology can effectively extract bioactive substances in a short period of time while maintaining their natural structure and biological activity. In addition, ultrasonic bioactive extraction has the advantages of simple operation, mild extraction conditions, and low solvent usage, and is widely used in fields such as pharmaceuticals, food, and cosmetics.

 

Model Ultrasonic frequency Ultrasonic power Working voltage Rod diameter(mm) Disperse capacity (ML)
EQ300/EQ300SPB 28khz±1khz ≤300 220V±10% Φ12 Φ15 Φ20 100-1000ml
EQ400/EQ400SPB 20khz±0.5khz ≤400 220V±10% Ф 15 Φ20 ቀ25 200-2000ml
EQ700/EQ700SPB 20khz±0.5khz ≤700 220V±10% Φ30 Φ35 Φ40 800-5000ml

Other application scenarios for ultrasonic bioactivity extraction
1, Extraction of active ingredients from traditional Chinese medicine
Ultrasonic extraction machines have significant advantages in extracting effective ingredients from traditional Chinese medicine. Through extraction experiments on different Chinese medicinal materials, it was found that ultrasonic extraction machines can effectively extract effective components from Chinese medicinal materials with a high extraction rate. Meanwhile, ultrasonic extraction can also damage the cell wall of medicinal herbs, accelerate the release and diffusion of effective ingredients, and improve extraction efficiency.
2, Food industry
Ultrasonic extraction machines are also widely used in the food industry. For example, ultrasonic extraction technology can be applied to the extraction of plant active ingredients and animal proteins. The active ingredients of plants mainly include flavonoids, saponins, polyphenols, etc., which have antioxidant, anti-inflammatory, and anti-tumor effects. Animal protein mainly includes collagen, whey protein, etc. These proteins can be efficiently extracted through ultrasonic extraction technology.
3, Natural Flavor Extraction
Ultrasonic extraction machines can also be applied to the extraction of natural spices. The effective components of spice plants usually have high volatility, and traditional extraction methods can easily lead to loss of volatile components. Ultrasonic extraction technology can extract at low temperatures, avoiding the loss of volatile components and effectively extracting aroma components from plant cells.

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